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Microstructure Roller

UV Gel

Optical Structure Design

Coating

Microstructure Roller

Using different chemical materials as a component acting as a structuring agent to structuralize the surface of each roller.


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*Using the principle of scattered lenses to completely achieve the effect of haziness and light distribution.    

UV Gel

  • Custom made-per-order.
  • Reliable source from the professionals in chemical industry.
  • Environment friendly manufacturing process.

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Optical Structure Design

With our unique manufacturing process -- the process time can be significantly reduced

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Coating    

UV light photo-curing process which is fast and efficient.    

Safe and simple manufacturing process results in high quality products.

High flexibility to accommodate each custom request.    

JCM production methodConventional production method
Manufacturing ProcessUV-curable resin + Microstructure surfaceSolvent-based resin+ Diffusing particles
ResinUV-curable resin
  • UV-curable
  • Extremely short coating duration
Solvent-based resin
  • Diffusing particles need to be mixed before coating
  • Long coating duration
  • Needs to be baked in an oven
Optical Structure Design
  • Microstructure surface
  • Scattered using convex mirror imaging principle
Light diffusing particles (Beads)
Pros
  • Simple coating process/consistent and stable products
  • High performance compared to conventional method
  • Flexible development to fit custom-demands
  • Matured technology and a broad-range of market
  • Easily accessible and obtainable resin
Cons
  • Difficulty of obtaining the UV-curable resin
  • Difficulty of producing the microstructure roller
  • Different solvent evaporation point, easy to form unevenness when coating
  • Environment impact when using solvent-based resin
  • Long coating duration due to the necessity to be baked in the oven
  • Low adhesion between diffusion particles and resin